Ion-beam treatment of the surface defined as a certain effect resulting from applying ion beams (of a certain characteristic with defined energy and ion density) to the substrate.
The ions of the operation gas are generated within crossed electrical and magnetic fields and their acceleration and energy are resulting from the difference of potentials within anode-cathode. Ions resulting from the working gas ionization together with drifting electrons within closed magnetic field create an anode layer. Devices based on these physical principles are called anode layer accelerators.
Application:
Anode layer accelerators are applied in a variety of vacuum systems (as batch and in-line types) within different substrate treatment processes for large substrates from 100 mm to 3250mm width. The applications are: cleaning, polishing and activation of the surface, selected and controlled ion-beam etching, film depositions on the substrate, ion-beam assist during deposition. Preliminary ion-beam surface cleaning is most effective when applied before the deposition process in one vacuum cycle.
Main applications:
- Cleaning and activation of the surface;
- Controlled polishing;
- Deposition of functional thin films of high density: protective, dielectric, diamond-like, complex layer compositions from a variety of materials;
- Precise etching (minimal elements sizes from 0.2 microns with 0.05 microns accuracy; width-to-height step ratio more than 30:1; adjusting of beam angle to the treated surface helps to control step profile and trench configuration).
Technical data:
Parameters | Basic | Options |
Source type | accelerator with anode layer | |
Working pressure | 0,009 ÷ 0,15Pa | |
Target material | any | |
Length of the linear part | 100, 330, 550, 900, 1100, 1250, 3250 | by request |
Target length | section 70 mm×{145,375,595} section 125 mm ×{1080,1280,1430,3430} |
by request |
Magnetic system | Permanent magnets NdFeB+2xNi | |
Gas distributor | Yes | |
Cooling | Indirect | Direct |
Anode voltage | 0,8 ÷ 2,5 kV | 0,8 ÷ 5 kV |
Mean ion energy | 0,35 ÷ 1,5keV | 0,35 ÷ 3keV |
Current density, mA/cm slit length | < 2,1mA/cm | < 4,2mA/cm |
Gas flow (depends on slit length) | 5…750 cm3/min | |
Mean time between maintenance (mtbm) | 120 h | |
Coolingz | water | |
Cooling water temperature | 18...25 °C | |
Water pressure | 2..4 bar | |
Water flow | >0,7 l/min/kW | |
Working gas | Ar, O2 and other | |
Working gas purity | 99,99 % |